Challenge
Balance liner recovery with outer-shell noise and pocket security under dynamic movement.
Case study
Australian Gymwear 2-in-1 Programme
Australian Gymwear Label
Anonymous programme note — brand name and logo withheld.
MarketAustralian Gymwear Label
Category2-in-1 training shorts
BriefLightweight outer shell with supportive liner and secure phone pocket for hot-climate gym programmes.
MOQ150 pcs per style/color
DeliveryFOB; DDP Australia available on quote.
Fabric selection
MotionFlex shell 120–150 GSM with nylon/elastane liner 180–220 GSM.
Pattern development
Rise and liner length adjusted after two fit rounds; pocket shifted 15mm for phone security.
Testing
Movement wear trial, wash check, stretch recovery on liner, zipper durability on pocket.
Revision
Third sample locked after liner length and bartack reinforcement at pocket mouth.
Production outcome
PPS approved for private-label colour and branding runs from 150/colour.